GLASS FERMENTER SYSTEM 7 L

Fermenter

Laboratory fermenter in glass and acid resistant stainless steel with working volume 3-5 l for sterilisation in autoclave.

The fermenter comprises a glass vessel with lid in acid resistant stainless steel. The lid is sealed with a silicone O-ring and is tightened to the glass vessel by a clamp made of acid resistant stainless steel.

The lid is equipped with bearing housing for the mechanically sealed agitator shaft and sixteen connections for electrodes and accessories with max. diameter 12 mm.

The bearing housing can be separated from the lid and is sealed with a silicone rubber O-ring. The shaft is mounted in ball bearings and separated from the environment with two radial gasket rings made of Viton. The agitator motor can easily be separated from the bearing housing. The motor connector part is prepared for inductive sensor for measuring of agitator speed.

The standard design includes cooler with two baffles, pockets for heater and Pt100 sensor, heater, emptying tube, ring sparger, shaft with adjustable 6-blade impeller, inlet ports, reflux condenser, sampling device, septum connection, holder for sterile filters and tools.

The lid and connection parts can easily be separated for cleaning. All parts in contact with the process are electropolished. O-rings are made of silicone rubber.

The agitator can be adapted for different processes by replacing the Rushton turbine with i.e. a marine propeller.

Drive and Piping Unit

The cables from the agitator motor, the inductive sensor and the heater are connected to the unit. It comprises a compact case with main switch, fuses, transformer, motor speed control unit, relays and connections for dosing pumps and control unit. The Drive and Piping Unit is also equipped with a cooling valve and an air flow meter with needle valve for manual control of air flow to the fermenter.

Service connections are normally

  • electricity 240 VAC, 50 Hz
  • tap water 1 - 6 bar
  • compressed air 0,2 - 0,5 bar

Control Unit

The system can be provided with the Novaferm Fermenter Microprocessor Control System for direct digital control of fermentation processes based on programmable logic controllers from the SIMATIC S7 (Siemens) family. The modular concept allows control of fermenter systems from laboratory to industrial scale.

The standard control system includes hard- and software for control of temperature, speed and pH and measurement of dissolved oxygen. Additional parameters on request. PC software for operator interface, but not hardware is included in the standard package.

The system can also be provided with a basic control system with analog controls for temperature, speed, pH etc.

Sensor Kit

The standard kit contains the following:

  • 1 pce Pt100 sensor with cable and connector
  • 1 pce Inductive sensor with cable and connector
  • 1 pce pH sensor (Mettler) with cable and connector
  • 1 pce pO2 sensor (Mettler) with cable and connector
  • 1 pce Foam sensor with cable and connector

Additional sensors on request

Pump Unit

Peristaltic pump for dosing of acid, alkali or other addition. Fix speed pump. Including glass container, tubing, sterile filter and needles. Container, hose and needles to be sterilised in autoclave. Delivered with silicone hose diameter 6,4/3,2 mm.

 

Technical Specification

Fermenter 7 L

Glass vessel
High quality borosilicate glass vessel with flat bottom. Flange NW 200. Di = 200 mm, H = 240, mm. Max. overpressure: 0,5 bar

Lid
Electropolished acid resistant steel equivalent to AISI 316 with 16 pcs 24 mm holes for connectors, 1 pce hole with thread M80x2 for bearing housing and groove for O-ring

Clamp
Made of electropolished acid resistant stainless steel with spring for tightening the lid to glass vessel

Bearing housing
Made of electropolished acid resistant stainless steel AISI 316 with stainless steel ball bearings and radial seals for shaft

Agitator
Adjustable, six bladed open impeller made of electropolished acid resistant stainless steel. Diameter 65 mm. Detachable DC motor, 180 VDC, 85 W, 1600 rpm

Seals
Radial gasket rings made of Viton

Connections
16 pcs connections in the lid for connection of electrodes and accessories with max. diam. 12 mm

Sparger
Detachable ring sparger made of electropolished acid resistant stainless steel fitting into a lid connection

Heater
Pocket for heater element made of electropolished acid resistant stainless steel for fitting into a lid connection. Heater element with cable and contact. Power 300 W

Cooler with baffles
Made of electropolished acid resistant stainless steel equivalent to AISI 316 with connections for fitting into lid. Incl. 2 pcs welded baffles

Pt 100 pocket
For Pt 100 sensor. Made of electropolished acid resistant stainless steel. Inner diam. 6 mm

Sterile filter
PTFE membrane in housing made of polypropylene. Sterilisable several times. Free filter area approx. 20 cm2

Gaskets
All gaskets in contact with process made of silicone rubber

Accessories
Emptying tube, sampling device, septum connection, tools

Volume
Total volume approx. 7 l. Working volume 3-5 l

External dimensions
Dmax = 250 mm, H = 670 mm

 

Glass Fermenter System 7 L

© 1999-2003 Novaferm AB. All rights reserved