GLASS FERMENTER SYSTEM 1 L

Fermenter

Laboratory fermenter in glass and acid resistant stainless steel with total volume 1,2 l and working volume 0,5-1 l for sterilisation in autoclave.

The fermenter comprises a glass vessel with lid in acid resistant stainless steel. The lid is sealed with a silicone rubber O-ring and is tightened to the glass vessel by a clamp made of acid resistant stainless steel.

The standard design includes a coated magnetic stirrer bar, cooler, pocket for Pt100 sensor, emptying tube, sparger, inlet ports, sampling device, septum connection, one set of sterile filters and tools.

The lid and connection parts can easily be separated for cleaning. All parts in contact with the process are electropolished. O-rings are made of silicone rubber.

The agitator can be adapted for different processes by adding e.g. Rushton turbines or marine type propellers.

Drive Unit

The drive unit comprises a magnetic stirrer drive and heating plate. The stirring speed is manually set directly at the unit. The heater is controlled by the external control system. The maximum heater temperature can be set with the internal limit thermostat.

Piping Cabinet

The unit comprises a compact, table top case with main switch, fuses, connections for dosing pumps and Control Unit. The basic setup is also equipped with a cooling valve and an air flow meter with needle valve for manual control of air flow to the fermenter.

Service connections are normally

  • electricity 240 VAC, 50 Hz
  • tap water 1 - 6 bar
  • compressed air 0,2 - 0,5 bar

Control Unit

The system can be provided with the Novaferm Fermenter Microprocessor Control System for direct digital control of fermentation processes based on programmable logic controllers from the SIMATIC S7 (Siemens) family. The modular concept allows control of fermenter systems from laboratory to industrial scale.

A normal combination is to control up to four laboratory fermenters from the same control system. The basic control system includes hard- and software for control of temperature and pH, but additions for i.e. dissolved oxygen, foam, airflow and agitator speed can be made. PC software for operator interface, but not hardware is included in the standard package.

The system can also be provided with a basic control system with analog controls for temperature and pH. Other instruments e.g. for dissolved oxygen, on request.

Sensor Kit

The standard kit contains the following:

  • 1 pce Pt100 sensor with cable and connectors
  • 1 pce pH sensor (Mettler) with cable and connector
  • 1 pce Foam sensor with cable and connector

Additional sensors on request.

Pump Unit

Peristaltic pump for dosing of acid, alkali or other addition. Fix speed pump. Including glass container, tubing, sterile filter and needles. Container, hose and needles to be sterilised in autoclave. Delivered with silicone hose diameter 6,4/3,2 mm.

 

Technical specification

Fermenter 1 L

Glass vessel
High quality borosilicate glass vessel with flat bottom. Flange NW 100. Di = 100 mm, H = 180, mm. Max. overpressure: 0,5 bar

Lid
Electropolished acid resistant steel equal to AISI 316L with 9 pcs 24 mm holes for connectors

Clamp
Made of electropolished acid resistant stainless steel with spring for tightening the lid to glass vessel

Agitator
Stainless steel coated magnetic stirrer bar inside the fermenter. Driven by a modified IKAMAG RCT unit with magnetic stirrer force through the bottom of the fermenter

Seals
Radial gasket rings made of silicone rubber

Connections
9 pcs connections in the lid for electrodes and accessories with max. diam. 12 mm. Adapter for diam. 6 mm

Sparger
Detachable sparger, made of electropolished acid resistant stainless steel equal to AISI 316L, fitting into a lid connection. Serves also as guide for the agitator rotor

Cooler
Made of electropolished acid resistant stainless steel equal to AISI 316L for fitting into lid connection

Pt 100 pocket
For Pt 100 sensor. Made of electropolished acid resistant stainless steel. Inner diam. 6 mm

Sterile filter
PTFE membrane in housing made of polypropylene. Housing diam. 64 mm. Sterilisable several times. Free filter area approx. 20 cm2

Gaskets
All gaskets in contact with process made of silicone rubber

Accessories
Emptying tube, sampling device, septum connection, tools

Volume
Total volume approx. 1,2 l. Working volume 0,5 - 1 l

External dimensions
Dmax = 155 mm, H = 350 mm (excl. heating plate)

Options
The stirrer bar agitator can be replaced by a rotor with shaft and turbine impeller
The control system can be equipped with control parameters additional to the basic temperature and pH-control (see separate specification)

 

Glass Fermenter System 1 L

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